After leaving Tryon, I finally landed a stable contract with Kaplan Trucking. The freight was steady, but almost immediately my truck began throwing challenges at me that tested my patience and determination.
The Kaplan Trucking terminal is off US 42 in Ghent, Kentucky. I had passed it many times while contracted with other brokers, but after Tryon I finally stopped in and filled out an application. I won’t mention the names of any office employees since I don’t have permission to do so—better safe than sorry.
There really wasn’t much of an orientation at Kaplan. I sent in all the necessary paperwork to get the contract, and that was pretty much it. They moved a lot of loads out of Nucor in Ghent, Kentucky, and Voss Clark in Jeffersonville, Indiana.
The Nucor loads predominantly went to Delta Steel in northern Ohio. After delivering there, I would usually deadhead over to Butler, Indiana, and pick up steel at the Steel Dynamics plant. Those loads almost always went to Louisville, Kentucky. I ran that route a lot.
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First Breakdown – Injectors
About a month into my time with Kaplan, my Volvo started losing power. My shop diagnosed it as bad injectors and cups. Thankfully, I had purchased an extended warranty when I bought the truck—lucky move, because injectors are expensive.
I took the truck to Andy Mohr Volvo/Mack in Indianapolis. They had it for about two weeks before I got it back on the road. It was the first of many mechanical issues I’d face during my Kaplan years.
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Trailer Adjustments
Not long after, the terminal manager suggested I move the third axle on my trailer to the very back between the split axles. He explained that this would help the load ride smoother, improve scaling accuracy, and most importantly, reduce tire wear.
Since I was looking to extend tire life, I took the trailer to Apex Trailer Sales and Service, where they moved the axle. They also discovered the wheel bushings were trashed, so those had to be replaced.
Afterward, I picked up a load for La Vergne, Tennessee. It was a standard legal load, so no scaling was necessary. From Nashville, I picked up another load headed back up to Butler, Indiana. The injectors were running beautifully, and the trailer adjustment made the ride noticeably smoother.
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Trouble with the Diesel Particulate System
But, as I’ve said in earlier chapters, bad luck usually comes in threes—and this was no different.
My next issue was with the Diesel Particulate System (DPS). While returning from northern Indiana, the truck suggested a regen cycle. What a regen cycle does is this, the regen chamber is located below the diesel particulate filter and it has a separate injector and igniter for the fueI to burn off all the build up of ash that the filter drops into the chamber. When the chamber fills with ash the a regen or burn off must be performed. I pulled off in Lebanon and ran it, but it didn’t help. The truck had to be towed back to Andy Mohr in Indianapolis.
They diagnosed it as a bad EGR sensor, replaced it, and sent me on my way. Unfortunately, the diagnosis wasn’t fully accurate. Just twenty miles later, the regen cycle started again. This time, I knew it was a deeper problem.
I called Kaplan, explained the situation, and made sure the load I had was covered. I decided to haul the trailer to my shop in Columbus, where another Kaplan driver picked it up and delivered it to Voss Clark in Jeffersonville. I then took the tractor to another Volvo/Mack shop in Seymour, Indiana.
After two days, they called and said the Diesel Particulate Filter (DPF) needed to be cleaned. It had to be sent out to a specialty shop, which meant more downtime. I’d already lost a week of revenue, but I told them to go ahead and get it done.
Four days later, I finally got the truck back. Kaplan had arranged for the driver who covered my load to leave my trailer at their office in Ghent, so I picked it up there and started fresh with a new week.
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Back on the Road – Briefly
My first load back was from Voss Clark to Michigan City, Indiana. On the way up, the truck’s computer again called for a regen due to rising soot levels. I made it back to my shop and ran the regen, then started fresh the next morning. This time, I made it to Michigan City without complications.
For a moment, I hoped the system was just adjusting to the cleaned filter and that maybe, just maybe, the problems were finally behind me.
Boy, was I wrong.
Stay with me in Chapter 12, where my patience and faith are tested like never before.
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